GROUT R4 RAPID Fast Drying Casting Mortar

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GROUT R4 RAPID Fast Drying Casting Mortar
GROUT R4 RAPID Fast Drying Casting Mortar
Cement-based, fast setting, self-leveling, shrinkage-compensated, specially reinforced, R4 class structural grout mortar.

Advantages

  • Easy to apply.
  • Sets within 30 minutes and can be put into service within 75 minutes.
  • Self-levels thanks to high flowability.
  • Does not shrink.
  • Can be applied up to 50 mm thickness.
  • Provides high strength in a short time.
  • High abrasion resistance and waterproof due to its void-free structure.
  • Very high vibration and impact resistance from equipment sources.
  • Fast curing time allows quick service opening.
  • High resistance to thermal changes.

Application Areas

Used in gap filling for machinery, crane, and steel structure foundations; prefabricated concrete elements; repair of columns and beams; and repair of heavy pedestrian traffic areas such as manholes and similar.

Application Features

  • Mix the 25 kg bag slowly into 3.75-4.25 liters of clean water using a mixer at low speed, stirring for 2-3 minutes until homogeneous. Let rest for 1-2 minutes before application.
  • Use the prepared mix within 15 minutes.
  • Apply horizontally and vertically with a trowel on cement-based structural elements.
  • Surface must be cleaned of dust and dirt before application.
  • Repair areas to be fixed should be lightly moistened before application.
  • Maximum 50 mm application per layer. Wait at least 3 hours between layers.

Warnings and Recommendations

  • Not suitable for metal surfaces.
  • No foreign materials should be added.
  • Do not apply if rain is expected during outdoor applications.
  • Protect from frost, sun, and strong wind for the first 24 hours after application.
  • Application is recommended between +5 °C and +35 °C.
  • All tools used should be washed with water before drying.

Storage

Packaging25 kg Kraft Bag
ColorGrey
Shelf Life12 months from production date if stored unopened and undamaged in dry, moisture-free conditions. If unused, the bag must be tightly sealed. Protect from frost and sunlight.

Consumption

2.1-2.3 kg/m² – 1 mm

Technical Specifications and Performance Values

Product StructureCement-Based Powder
ColorGrey
Water Mixing Ratio3.75-4.25 liters water / 25 kg
Application Thickness10-50 mm
Full Drying and Service TimeMinimum 75 Minutes
Pot LifeMinimum 15 Minutes
Reference StandardTS EN 1504-3 / Class R4
Adhesion Strength to Substrate≥ 2 N/mm²
Compressive Strength≥ 45 N/mm²
Flexural Strength≥ 7 N/mm²
Chloride Ion Content≤ 0.05%
Restricted Shrinkage Expansion≥ 2 N/mm²
Fire Reaction ClassA1
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